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Proper installation, use and maintenance of the motor

时间:2016年07月22日 作者:佚名 点击: 【字体:

One, check
1, carefully check the nameplate data, confirm the motor model to meet the requirements.
2, with 500V megger to measure the motor winding insulation resistance  of the shell, the insulation resistance should be greater than 0.5MΩ.
Second, the installation
1, the motor - installed in the indoor clean, dry place, the  surrounding must be well ventilated, ambient air maximum temperature  does not exceed 40 ℃, the minimum temperature of not less than -15 ℃,  and should prevent a strong heat radiation.
2, according to the wiring diagram connected to the power cord wiring  head to be fastened, with the lead cable, wire motor, can be directly  connected with the power cord, connector to insulation seal.
3,  when the power cord, phase sequence and electric busbar head  corresponding to the connection, the extension from the shaft to see the  motor clockwise rotation. Need to change the steering, change the location of the two power cord wiring can be.
4,  YD series of variable-speed multi-speed asynchronous motor is used to  change the way to control the speed of the change, in order to ensure  the reliability of multi-speed motor operation, design and operation of  the control device should be noted that the high-speed switch to low ,  Must be cut off the power at the same time disconnect the 2Y wiring of  the neutral point, so as to avoid the low-speed winding connected to the  power supply short circuit. In  the process of high-speed switching to low speed, the motor must be  stopped after the low-speed winding power to reduce the impact on the  motor and load. Speed switch to pay attention to the steering of the motor.
5,  the motor can take the coupling, gear, belt and load mechanical  connection, 4kw above the 2-pole motor 30kw above the 4-pole motor  should not use belt drive, double-axis extension of the second axis can  only use the shaft transmission. Coupling,  pulley shaft hole and the motor shaft with the elastic fit should be  suitable for installation with heavy hammer percussion. When using the coupling drive, the motor shaft center line and the load mechanical axis center line should be coincident,
Coupling axial retention of 1 ~ 3mm gap. When  the belt is used to convey the chamber, the centerline of the motor  shaft should be parallel to the center line of the load mechanical axis,  and the center line of the belt and the center line of the belt are  perpendicular to each other.

Third, ground
The motor must be reliable grounding, grounding, grounding resistance  should be consistent with "industrial and civil power plant grounding  design specifications" "factory power design technical specifications"  and other electrical safety management requirements, grounding  resistance is less than 4Ω.
Four, start
1, after the closing of the motor should start immediately to reach  the normal speed and smooth operation, otherwise the skin immediately  cut off the power, check and troubleshoot.
2, after the start of attention to observe the motor drive, load  machinery, voltmeter and ammeter, if any abnormalities should  immediately stop.
3, the motor no-load continuous start is generally no more than 4  times, run to the thermal shutdown after starting no more than 2 times,  or easy to burn the motor.
4, according to the grid capacity, load size and motor power, a  reasonable choice of starting mode, the larger power motor should adopt a  triangular method or step-down way to start.
Five, running
1, the power supply voltage and the rated voltage deviation of not  more than ± 5%, three-phase voltage imbalance does not exceed 1.5%.
2, the motor running current shall not exceed the rated current on the  nameplate, three-phase current unbalance does not exceed 80%, otherwise  it will cause the motor fever and even burned.
3, with a thermometer to measure the motor surface temperature should  not exceed 80 ℃, the bearing temperature should not exceed 95 ℃
4, the motor should always keep clean, dry, well ventilated, air inlet and outlet will be smooth.
5, the motor running in the smoke, violent vibration, abnormal sound,  special smell, the speed decreased significantly; load equipment  failure; occurrence of personal electric shock should immediately shut  down.
Six, bearing lubrication
L, motor bearing lubrication should be good, the general operation of  3000-5000 hours, should be shut down maintenance or replacement of  grease, grease grade ZL - 3 lithium - based grease.
2, stored or deactivated for more than two years before the use of the  motor should be used to check the bearing lubrication, if necessary, to  add or replace the grease.
3,  the center of the high 132 and below the seat of the motor with a  sealed bearing, the center of more than 160 aircraft size generally use  non-sealed bearings, motor use in the process of sealing bearings do not  have to change the grease. Non-sealed bearings should be regularly replaced with clean grease. Grease  filling to the right amount, the general filling between the inner and  outer rings of the bearing 1 / 3-1 / 2, there are grease filling device  of the motor, with a lubrication gun can be raised 3-4, before filling  the bearing cover The bottom of the discharge hole or cover plate, the motor running for  20 minutes and then plug the drain hole or on the good cover,  disassembly drain hole plug or cover should be powered off.
Seven, transport and storage
In the course of transport motor should not be damp, shaft does not bump, parts are not damaged and so on. Storage should be kept clean, dry, ventilated, non-corrosive gases, to avoid the sudden changes in ambient temperature.
Eight, quality assurance
1,  the user in accordance with the provisions of the use of maintenance  instructions for the correct use and storage of the case, the motor from  the date of purchase within one year or self-production date of not  more than 1 year, due to manufacturing quality problems damaged or can  not work , My company is responsible for repair, Baohuan, Baotui.
2,  due to the user caused by the failure of the motor, the company can  provide motor maintenance services, and according to the provisions of a  certain fee, generally include the following circumstances: the motor  voltage exceeds the rated voltage of ± 5% or overload operation,  resulting in motor burn; The motor due to three-phase power supply line failure, resulting in  motor stator winding one or two phase winding burned; due to the use of  maintenance instructions required installation, use and maintenance of  equipment accidents; unauthorized removal of the user, repair the motor.
Nine, maintenance and repair
Maintenance  and repair of the motor should pay attention to environmental  protection, so that maintenance sites without pollution, no fire can be  used to remove the motor coil. Use  more than one year of the motor, maintenance should pay attention to  check the motor cover the outer side of the oil seal, shaft seal ring,  junction box seat, the junction box cover seals and other rubber parts  are cracked, deformation, serious wear and tear aging phenomenon , Can not meet the sealing performance and requirements of the pieces to be replaced.



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